China's first intelligent identification system for track beam materials officially enters trial operation
On July 13, the first domestically produced intelligent identification system for rail and beam materials independently developed by Siasun was completed and debugged, and is currently undergoing the final stage of trial operation at the large-scale plant of Ansteel Group Co., Ltd. In the workshop, eight sets of Siasun industrial robots that are "working hard at their posts" have attracted much attention. With the gradual application of Siasun's intelligent robot system, it will greatly improve Ansteel's intelligent level, achieve a true match between the production information flow and logistics of the production line, optimize job allocation, improve the working environment, reduce the labor intensity of jobs, and improve production efficiency.
Siasun independently developed the first domestic intelligent identification system for rail and beam materials
New opportunities for the steel industry under the new infrastructure
With the effective control of the epidemic, the people across the country have resumed work and production, and various places have successively expanded effective investment, stimulating internal demand and cultivating new economic driving forces. In particular, efforts have been made to increase the construction of new infrastructure such as 5G base stations, industrial Internet, artificial intelligence, and big data centers. As the front end of the industrial chain, the steel industry will usher in a new development opportunity. Under the new opportunities, steel enterprises must accelerate the research and development of new technologies and new materials, and promote the research and application speed of new processes and new equipment by advanced manufacturing equipment suppliers.
Application of industrial robot welding expert system in the Shenzhen-Zhongshan Channel project
As an important component of intelligent manufacturing, robots have advantages such as good repeatability, stability, and high work efficiency. At the same time, they can also handle high-risk environmental operations. In the process of transforming and upgrading China's steel industry, creating a new intelligent manufacturing industry for steel, and cultivating new driving forces for the development of the steel industry, robots play an irreplaceable and important role.
Robot intelligence +, see how steel is made
Ansteel, the "eldest son of the Republic's steel industry", produces 70% of the high-speed rail tracks and 90% of the subway tracks of the projects that have been laid nationwide. In order to meet the new era, new challenges, and seize new opportunities, strengthen product research and development, improve product structure, improve product quality, and optimize service levels, Ansteel Group Co., Ltd.'s large-scale plant actively introduced the Siasun industrial robot project. With the full "support" of robot technology, it strives to achieve excellent performance in accelerating the national new infrastructure.
70% of the high-speed rail tracks and 90% of the subway tracks of the projects that have been laid nationwide are from Ansteel
How to make the entire process of rail and beam production identifiable, traceable, and trackable? What intelligent changes can steel production have in the robot era?
The Siasun Ansteel project, which has just entered the final trial operation phase, includes a mirror surface detection material intelligent identification system and a finished product warehousing intelligent identification system. It includes 11 unique Siasun patented technologies to provide comprehensive technical support. The 20KG industrial robot equipped with Siasun's self-developed new generation controller has excellent technical level. The visual identification system can automatically label and oil the ends of the rails, automatically detect and identify, clean and polish, without manual intervention; it can also perform remote monitoring, and is compatible with automatic labeling tasks for different cross-sections and lengths of rails, realizing full-process identification, traceability, and traceability, with a high degree of automation.
Siasun robots play an important role in various processes of steel production
Picture from Ansteel's official website
When it comes to steel, your mind may immediately conjure up images of sparks flying, and a hard workshop filled with dust. In fact, steel production is a long-process large system that is a mixture of discrete and process types, with both liquid and solid metal coexisting. The temperature of liquid metal is as high as over 1500 degrees, and the ambient temperature is as high as over 150 degrees. The ambient air contains a large amount of various metal dust mixtures. The production workshop is three-dimensionally arranged, the space is narrow, and the production environment is complex and dangerous.
Robots used in intelligent manufacturing in the steel industry integrate various advanced technologies such as sensing technology, mechanical control, artificial intelligence, and bionics. They have high precision, reliability, and consistency, and can fully cope with the harsh, dangerous, and repetitive working environment in the steel production process, which is important for the sustainable development of the steel industry. influence.
After 20 years of development and accumulation, Siasun robots have been successfully applied to various processes in steel production and have played an important role:
Iron and steelmaking
■ In the continuous casting production process, robot high-temperature steel billet spraying and high-temperature surface lettering can be realized
■ In the steelmaking process, automatic temperature measurement and sampling of converters, LF furnaces, and VD furnaces can be realized by robots
Hot rolling process
■ In the production of profiles, pipes, and steel coils, robots can automatically label and spray numbers
■ In the processes of bar bundling, rebar bundling, and wire bundling, robots can automatically weld nameplates
Cold rolling process
■ In the cold-rolled coil production process, robots can automatically label and unbundle
■ In the steel addition center process, robots can realize automatic coil opening, material stacking, and splicing welding loading and unloading
Warehouse management
■ In the warehouse management process, intelligent unmanned gantry cranes, AGV unmanned transfer vehicles, and warehouse dispatching management system design and development can be realized
The post-epidemic era and the digital age have accelerated the demand for robots and intelligent manufacturing. Robots and intelligent manufacturing can not only improve enterprise production efficiency and market competitiveness, but also significantly reduce labor risks, promote automation, intelligent production processes, and improve enterprise management models. The solution to the crisis lies in turning the crisis into an opportunity. Siasun will seek new growth points in new industries and new economies, helping various industries to thrive and move forward against the headwinds in the post-epidemic era, and contributing to the high-quality development of the social economy.
Robots, production, intelligence, implementation, steel, Ansteel, R&D, manufacturing, links
Previous Page
Previous Page
Friendly Links