Beijing Hengshuozhi'an Automation Science and Technology Ltd. is a scientific and technical corporation integrated with technological development, device development, sales and maintenance of robot special industry. Hengshuozhi'an and Xinsong company jointly research and develop smart fireworks production line to achieve fireworks intellectualization, automation and unmanned production, the production line can not only possess the advantages of efficiency and energy conservation, but also have the feature of anti-explosion, after being put into actual production and operation, it is able to completely solve the safety problem in fireworks industry.
Function introduction of main products (4 intelligent robot fireworks automation production lines)
1. Intelligent robot combined fireworks assembly line (unmanned combined fireworks assembly detection line)
Combined fireworks assembly detection line is mainly used in pot plant production to achieve pot plant mechanized production, so as to greatly reduce manual operation, reducing safety risk. Pot plant produced from the production line can get guarantees both in quality and safety.
2. Intelligent robot internal cylinder assembly line (unmanned combined fireworks internal cylinder assembly line)
Internal cylinder assembly line is mainly used for the production of pot plant inner cylinder to achieve manual operation replaced by machine, so as to ensure people's life, reduce the risk of accident, and furthermore, the obtained internal cylinder has more guarantees in quality than man-made one.
3. Intelligent robot display shell assembly line (unmanned display shell assembly line)
Display shell assembly line is applied in the ball assembly process of display shell, the process is the most dangerous in the production process of display shell, and it is easiest to cause accident in such process, the number of manufacturers is strictly controlled by the state, and there are only 25 qualified manufacturers in 2017. The process of manual operation replaced by machine can minimize the risk of accident, and furthermore, manual assembly is more even, capable of controlling dosage better, its product quality is more stable and reliable, product price will increase accordingly.
4. Intelligent fireworks shining bead granulator (unmanned spheroid granulator production line)
Spheroid granulator production line is used for shining bead production of display shell and pot plant (namely, effect drug) to replace the production process of people and simple machine at present, and furthermore, compared with the man-made one, the produced shining bead has higher quality, it has even size, capable of making the shining bead consistent in burning process, the process is very dangerous, causing the frequent occurrence of explosion accident, due to its dangerousness, workers' wage is the highest in the industry, and it needs two sets around for each plant.
According to market requirement, preliminary market analysis of the several products researched at present:
Pot plant (the first and second types of production line) generally occupies about 70% of the market shares, display shell (the third type of production line) generally occupies about 5% of the market shares, and granulator (the fourth production line) must be used for 90% fireworks process.
In recent years, State Administration of Work Safety has successively issued Ten Regulations for Fireworks and Firecrackers Enterprises to Safeguard Production Safety and Six Regulations for Risk Disclosure of Enterprise Safety Production. In the aspect of safety production, government is increasingly strict, under the condition of gradually-improved industry mechanization, fireworks and crackers industrial park can make own industry larger-scale and normalized more.
Mechanization, automation and industrialization are the important means and basic signs to the transformation and upgrading of fireworks industry, and are the inevitable paths to achieve safe and healthy development for fireworks industry. At present, our country's fireworks industry is in the critical period of transformation and upgrading, profound change, and objective demand is put forward to the automatic production of fireworks. Therefore, in order to greatly push automatic process of fireworks, mechanization is regarded as the point of strength to push the transformation and upgrading of fireworks, traditional industrial park of fireworks and crackers culture is regarded as development supporter to make such a traditional industry shining new vitality.
In the future five years, the fireworks and crackers industry will further transform and upgrade to the intelligent manufacture industry to build national export fireworks and crackers quality safety demonstration area, safety production demonstration area, intelligent manufacturing demonstration area, fireworks and crackers culture traditional industrial park, which strengthens the trans-boundary deep integration and builds a gold development belt for fireworks and crackers.